Precisely fitting parts instead of hand-cut parts
We cut insulation materials, acoustic elements and soft materials exactly to your specifications.
For fabricators, planners and industrial customers, this means less manual labour, fewer rejects and parts that are immediately ready for assembly, production or further processing.
Everything from a single source
Cutting
We cut suitable materials to size - straight, contoured or with cut-outs.
- CNC cutting for complex geometries
- Mould cuts according to drawing, template or DXF file
- Cut-outs, radii, contours and special shapes
- Special parts, samples, small series and larger orders
Refinement
The cut parts can be finished on request.
- Coating for acoustic, visual or functional requirements
- Edge processing and laminating for clean finishes
- Gluing for multi-layer or combined elements
- Post-processing depending on application and material
Very simple
Your advantages at a glance
Less manual labour
Cutting with templates takes time and is prone to errors. With machine-prepared parts, you save work steps and reduce rework.
Less waste
Possible from piece 1
Even small quantities are worthwhile: we manufacture special parts, samples and small batches without large minimum quantities.
Repeatable quality
Recurring parts can be manufactured reproducibly. Helpful for series, follow-up orders or projects with identical components.
One contact person
Cutting, finishing and feasibility checks are carried out by Sager. This shortens coordination times and simplifies processing.
Practical examples from the application:
If standard sizes don’t fit, we supply custom-cut panels. This ensures your insulation fits perfectly, even in challenging situations.
The machine also offers a wide range of options in terms of data. Among other things, it can process:
- PLT / HPGL
- DXF / DWG
- AAMA / ASTM
- Gerber ISO
- CNC ISO
- CAD data from design software
our offer
Applications and materials
The service is suitable for companies that regularly adapt insulating materials, acoustic elements or soft materials, require them in special shapes or want to prepare them for assembly and further processing.
Suitable for:
- Straight cuts and moulded cuts
- Contours, radii and recesses
- Recurring parts with consistent quality
- Soft insulation and acoustic materials
- Materials from the Sager range or supplied materials after testing
Typical materials:
- Glass wool and mineral wool
- Insulation materials
- Acoustic panels and acoustic elements
- Soft fibre boards
- Foils and other suitable materials on request
Would you like to have your own material processed? We will check whether processing is possible based on the type of material, dimensions and desired finish. We will coordinate delivery or collection with you on a project-specific basis.
Technology in the background
Among other things, we use the Kuris Texcut 3519 for cutting. It supports precise cuts, contours and repeatable shapes with suitable materials.
Additional technical data:
- Working width: 1.90 m
- Effective cutting length: 3.50 m
- Cutting speed: up to 45 m/min
- Positioning speed: up to 60 m/min
- Total width of cutter frame: 2.25 m
- Total length of cutter frame: 4.50 m
- Length of clearing area: 3.30 m
- Total length of cutter system: 12.0 m
- Operating voltage: 400 V, 50 / 60 Hz, 3-phase
- Compressed air: 5-6 bar, 10 l/min
The technical details are for guidance only. The material, shape, quantity and desired processing are the most important factors when assessing your enquiry.
Suitable materials
- flat technical parts
- Prototypes and bespoke items
- Foams
- Insulation materials, such as glass wool and rock wool
- Paper, cardboard and corrugated cardboard
- Transparencies
- Rubber and sealing materials
- thin plastics, such as PVC or PET
- Softwood fibreboard
This makes it suitable for a wide range of applications and opens up many possibilities for bespoke solutions, small-batch production and specific special requirements.
Your offer
What we need for your quotation
The following information is helpful for a quick check:
- Material or desired application
- Mass, shape or sketch
- Quantity
- Desired processing, for example cutting to size, cutting out, coating, edge processing or gluing
- Appointment request
- if available: Drawing, DXF file, template or photo of the application
Don't have a finished file yet? Send us dimensions, a sketch or a photo. We will clarify which details are required for the realisation.
Once we have received your details, we will assess the feasibility, clarify any outstanding details and advise you on the most suitable design. You will then receive a quotation for your bespoke cuts and finishes.
Offer
Why SAGER?
We know insulation materials not only from sales, but also from development, production and application. This knowledge of materials helps with feasibility testing, choosing the right processing and assessing whether a cut is feasible for your application.
FAQ
Are small quantities also possible?
What information does SAGER need for an enquiry?
Can complex shapes be cut to size?
Does SAGER also help with planning?
Can I supply my own material?
How are the finished parts handed over?
We deliver directly to the construction site or your desired location with our own fleet of lorries.
What is a realistic delivery time?
The lead time depends on the material, shape, quantity and the required finish. Once we have received your enquiry, we will provide you with a clear estimate and a delivery date.
Is it possible to produce a prototype or a sample pattern?
Yes. Depending on the project, it is possible – and often advisable – to produce a prototype or sample pattern before placing a production order.
Ready for your personalised cut?
Our extensive knowledge of materials flows into feasibility testing and processing.